管端螺旋鋼管焊縫探傷系統

飛泰是一家專業的螺旋管探傷設備廠家，公(gong)司研(yan)發的管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)螺旋鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)焊(han)(han)(han)(han)(han)縫(feng)探(tan)(tan)(tan)(tan)(tan)(tan)傷系統(tong)包(bao)括(kuo)(kuo)龍門架(jia)、行車(che)、焊(han)(han)(han)(han)(han)縫(feng)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)架(jia)、母(mu)材(cai)(cai)(cai)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)架(jia)、焊(han)(han)(han)(han)(han)縫(feng)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、母(mu)材(cai)(cai)(cai)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、焊(han)(han)(han)(han)(han)縫(feng)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)、母(mu)材(cai)(cai)(cai)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)。托(tuo)輥在焊(han)(han)(han)(han)(han)縫(feng)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)與焊(han)(han)(han)(han)(han)縫(feng)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)之(zhi)(zhi)間設(she)置(zhi)(zhi)(zhi)(zhi)焊(han)(han)(han)(han)(han)縫(feng)跟蹤裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)，在母(mu)材(cai)(cai)(cai)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)與母(mu)材(cai)(cai)(cai)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)之(zhi)(zhi)間依次設(she)置(zhi)(zhi)(zhi)(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)，龍門架(jia)上設(she)有行車(che)，在行車(che)上設(she)置(zhi)(zhi)(zhi)(zhi)焊(han)(han)(han)(han)(han)縫(feng)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)架(jia)和(he)母(mu)材(cai)(cai)(cai)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)架(jia)，焊(han)(han)(han)(han)(han)縫(feng)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)架(jia)上設(she)置(zhi)(zhi)(zhi)(zhi)焊(han)(han)(han)(han)(han)縫(feng)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)和(he)焊(han)(han)(han)(han)(han)縫(feng)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)，母(mu)材(cai)(cai)(cai)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)架(jia)上依次設(she)置(zhi)(zhi)(zhi)(zhi)有母(mu)材(cai)(cai)(cai)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)頭(tou)(tou)(tou)(tou)(tou)(tou)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)和(he)母(mu)材(cai)(cai)(cai)探(tan)(tan)(tan)(tan)(tan)(tan)頭(tou)(tou)(tou)(tou)(tou)(tou)體(ti)(ti)(ti)，待檢(jian)(jian)(jian)(jian)(jian)(jian)螺旋管(guan)(guan)(guan)(guan)(guan)(guan)(guan)設(she)置(zhi)(zhi)(zhi)(zhi)在龍門架(jia)下的托(tuo)輥上；焊(han)(han)(han)(han)(han)縫(feng)跟蹤裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)包(bao)括(kuo)(kuo)焊(han)(han)(han)(han)(han)縫(feng)攝(she)像(xiang)(xiang)頭(tou)(tou)(tou)(tou)(tou)(tou)和(he)激光筆，管(guan)(guan)(guan)(guan)(guan)(guan)(guan)頭(tou)(tou)(tou)(tou)(tou)(tou)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)包(bao)括(kuo)(kuo)依次設(she)置(zhi)(zhi)(zhi)(zhi)的管(guan)(guan)(guan)(guan)(guan)(guan)(guan)頭(tou)(tou)(tou)(tou)(tou)(tou)前位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)頭(tou)(tou)(tou)(tou)(tou)(tou)后位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)和(he)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)頭(tou)(tou)(tou)(tou)(tou)(tou)攝(she)像(xiang)(xiang)頭(tou)(tou)(tou)(tou)(tou)(tou)，管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)包(bao)括(kuo)(kuo)依次設(she)置(zhi)(zhi)(zhi)(zhi)的管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)前位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)后位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)和(he)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)攝(she)像(xiang)(xiang)頭(tou)(tou)(tou)(tou)(tou)(tou)，焊(han)(han)(han)(han)(han)縫(feng)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、母(mu)材(cai)(cai)(cai)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)檢(jian)(jian)(jian)(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)頭(tou)(tou)(tou)(tou)(tou)(tou)前位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)前位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)頭(tou)(tou)(tou)(tou)(tou)(tou)后位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)后位(wei)(wei)檢(jian)(jian)(jian)(jian)(jian)(jian)均(jun)為反(fan)射(she)式電開關。

探傷跟蹤系統

焊縫(feng)探傷跟蹤(zong)系(xi)統(tong)包括(kuo)計算(suan)機(ji)、圖(tu)(tu)像(xiang)采(cai)集卡(ka)(ka)(ka)、模擬(ni)量(liang)輸(shu)出(chu)(chu)(chu)卡(ka)(ka)(ka)和(he)(he)數字(zi)輸(shu)入卡(ka)(ka)(ka)，計算(suan)機(ji)分別與圖(tu)(tu)像(xiang)采(cai)集卡(ka)(ka)(ka)、模擬(ni)量(liang)輸(shu)出(chu)(chu)(chu)卡(ka)(ka)(ka)和(he)(he)數字(zi)輸(shu)入輸(shu)出(chu)(chu)(chu)卡(ka)(ka)(ka)相連接，通過(guo)計算(suan)機(ji)內(nei)的(de)圖(tu)(tu)像(xiang)采(cai)集卡(ka)(ka)(ka)采(cai)集到各個攝像(xiang)頭的(de)焊縫(feng)圖(tu)(tu)像(xiang)，經過(guo)計算(suan)機(ji)的(de)圖(tu)(tu)像(xiang)跟蹤(zong)系(xi)統(tong)軟件對(dui)焊縫(feng)圖(tu)(tu)像(xiang)進行分析，對(dui)數字(zi)輸(shu)入輸(shu)出(chu)(chu)(chu)信號進行控制，同時(shi)把跟蹤(zong)過(guo)程中的(de)偏移量(liang)通過(guo)模擬(ni)量(liang)輸(shu)出(chu)(chu)(chu)卡(ka)(ka)(ka)輸(shu)出(chu)(chu)(chu)給探傷控制系(xi)統(tong)。

螺旋鋼管(guan)(guan)焊(han)(han)縫(feng)(feng)(feng)探(tan)(tan)傷系統增(zeng)加了(le)(le)圖像跟蹤(zong)系統，實(shi)(shi)(shi)現(xian)(xian)對(dui)焊(han)(han)縫(feng)(feng)(feng)探(tan)(tan)頭(tou)架(jia)的(de)控制(zhi)，保證了(le)(le)焊(han)(han)縫(feng)(feng)(feng)探(tan)(tan)頭(tou)一直在焊(han)(han)縫(feng)(feng)(feng)的(de)兩側位置(zhi)不變，提(ti)高(gao)了(le)(le)焊(han)(han)縫(feng)(feng)(feng)探(tan)(tan)傷的(de)準確性；同時(shi)(shi)在圖像跟蹤(zong)系統中(zhong)增(zeng)加了(le)(le)管(guan)(guan)端(duan)(duan)焊(han)(han)縫(feng)(feng)(feng)中(zhong)心檢(jian)測功能，給PLC可編程(cheng)控制(zhi)器提(ti)供管(guan)(guan)端(duan)(duan)焊(han)(han)縫(feng)(feng)(feng)中(zhong)心信(xin)(xin)號(hao)(hao)，當有(you)管(guan)(guan)端(duan)(duan)焊(han)(han)縫(feng)(feng)(feng)中(zhong)心信(xin)(xin)號(hao)(hao)時(shi)(shi)，管(guan)(guan)端(duan)(duan)探(tan)(tan)頭(tou)自動(dong)抬起，當無管(guan)(guan)端(duan)(duan)焊(han)(han)縫(feng)(feng)(feng)中(zhong)心信(xin)(xin)號(hao)(hao)時(shi)(shi)，管(guan)(guan)端(duan)(duan)探(tan)(tan)頭(tou)自動(dong)落(luo)下(xia)，實(shi)(shi)(shi)現(xian)(xian)管(guan)(guan)端(duan)(duan)探(tan)(tan)頭(tou)的(de)自動(dong)抬起和落(luo)下(xia)，真正實(shi)(shi)(shi)現(xian)(xian)管(guan)(guan)端(duan)(duan)探(tan)(tan)傷的(de)自動(dong)化。